Metalworking company
How a metalworking shop halved unplanned downtime with sensors
Machines failed unexpectedly and nobody knew why. Sensors and a clear dashboard turned gut feeling into measurable facts.
The challenge
Two production lines ran well — until they stopped. Maintenance happened on a fixed schedule instead of on wear, so the company replaced parts too early and spotted failures too late.
Our approach
We fitted vibration and temperature sensors on the critical machines and connected them to a dashboard with smart alerts. The technicians helped decide which alerts genuinely matter.
The result
Unplanned downtime halved within six months and maintenance now follows real wear. The whole programme paid for itself in four months.
Service
Hardware & robotics
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